Request A Quote

Flight Case: What It Is, Common Sizes & Components

Flight cases are compact carriers that are designed with ATA standards to transport equipment during air travel.

These durable cases are important for transport management.

Let’s explore what these cases are made of and the ATA guidelines manufacturers must follow. 

What is a flight case?

A flight case is a type of portable container that is used to transport or carry various equipment, including musical instruments, audio and lighting paraphernalia, and the like.

Moreover, large flight cases are often used to transport heavy or fragile equipment in the military and medical sectors.

Key benefits and features of flight cases include the following:

1. Durable.
2. Water and dust resistance.
3. Offers protection and security.
4. With shock absorption capacity.
5. Stackable; can be easily organized.
6. Easily movable; often comes in handles and wheels.

Flight Case Parts and Components

Flight cases are sturdy and offer additional protection to your equipment. This section talks about what they are commonly made of.

Outer shell: Aluminum, plywood, HDPE (High-Density Polyethylene)

Accessories: Latches, clasps, locks, wheels, handles, castors

Hardware: Cage nuts, hinges, screws

Interior: Foam, dividers, protective layering

Flight Cases Common Sizes

Flight cases typically vary in size depending on the type of usage.

But for your reference, here are the common sizes available in the market:

Common Sizes

For general purposes, these are the standard or common flight case sizes:

  • Small (approx. 18″ x 12″ x 6″)
  • Medium (approx. 24″ x 18″ x 8″)
  • Large (approx. 30″ x 24″ x 12″)

19-inch Rack Mount Sizes

Large or small flight cases with a 19-inch rack mount size are often used to carry audio or lighting gear and other similarly sized equipment.

  • 4U (7 inches or 177.8 mm)
  • 6U (10.5 inches or 266.7 mm)
  • 8U (14 inches or 355.6 mm)
  • 10U (17.5 inches or 444.5 mm)
  • 12U (21 inches or 533.4 mm)

Flight Case vs Road Case: What’s the Difference?

The difference between a flight and road case is their construction and usage.

Let’s explore further below:

Flight Case

Flight cases are built for heavy-duty protection and transport of fragile equipment, especially in air travel.

To guarantee optimal security, flight cases are made with robust materials such as layers of wood, aluminum, and internal cushions.

Road Case

Road cases are also used to transport equipment, typically in land travel.

These cases commonly use a combination of the following materials for construction:

  • Steel.
  • Plastic.
  • Aluminum.
  • Layers of wood.
  • Fiberglass laminate.

>> Request A Quote Now!

What is an ATA standard for flight cases?

The Air Transport Association (ATA) imposes certain standards for flight cases for compliance with safety and protection in the air transport of goods.

To pass the ATA standard, flight cases must undergo tests and evaluation — the 100-round trip shipment.

This aims to test the flight case’s resistance to external factors and hazards, such as impact, stacking, and vibration.


Key Takeaway

  • Flight cases are vital in transport management, especially in the military and medical industries.
  • Flight cases must be meticulously constructed and manufactured to ensure the optimal safety and protection of equipment.
  • Not only are their components crucial, but flight cases must adhere to ATA guidelines to guarantee quality.
Article Sources
The Suncase uses only high-quality sources, including peer-reviewed studies, to support the facts within our articles. Our commitment to accuracy and reliability ensures that readers receive well-researched information they can trust.