DIYs With Sun Case Supply: How To Build Your Own Road Cases With Basic Tools at Home
Going DIY or do-it-yourself, may be in travel and craftsmaking, is preferred since this is more cost-efficient. For why would you spend several bucks partnering with a travel agency when you can arrange the tours yourself?
The same thing goes when building a DIY road case. Road case kits are also referred to as flight cases. They are shipping containers designed to safeguard sensitive equipment and tools from damage during transport and storage, hence the name.
Did you know that you could save money by building a DIY ATA case? Learn about the steps here in this discussion that will cover the following:
– What are road cases and what are their benefits?
– How to go about building a DIY road case
– Taking the steps further with Sun Case Supply
What Are Road Cases? What Are Their Benefits?
Bulky, expertly crafted, and functional – road cases are designed to protect and withstand tough conditions offered encountered during shipping. Together with the road case components, their diverse wall thickness are durable against all kinds of impacts and pressures, making them perfect for general transport and cargo aircraft.
Your road case may either be made from high-caliber black laminated plywood or aluminum material. The interiors are diverse and strong, customized to meet the requirements of the content.
The benefits of using road case kits are:
- To protect your valuable belongings
- For easier transportation
- Being a safe storage solution
- Being reusable for many years
- Being a reinforce your business’ branding during events, such as roadshows
- Being customizable
What’s better than having a single storage container for your valuables?
How To Go About Building a DIY Road Case
However, it is also true that investing in these road case kits can get really expensive. So, the route that others take is to build a DIY road case. What are the steps?
What You’ll Need
- Small hammer
- Approximately 100 tiny nails
- Power drill made for aluminum
- Manual riveter
- Small paintbrush
- Ratchet tiedown strap
Now, you’re good to go!
Directions
1. Assembly:
Using your hammer with those nails, assemble the box together. You’d want to make sure that the finished item is with the right dimensions. Take note that sometimes, manuals will show the internal box height with the aluminum extrusions. Therefore, put the tongue and groove extrusions together before making the measurement. Once done, your job is already half-done-right and the rest would be easy.
2. Closing:
Once the lid and base are worked on, and you’ve merged the tongue and groove extrusions, you could already close the lid and strap the lid and base together using the strap, too, creating the actual box. This step also allows you to align and install latches and hinges accurately. Ensure that the box is properly closed and is square.
3. Hardware installation:
This step is all about installing the hardware and edge extrusions using the drill. It is highly recommended that you start with the hinges and latches. Align the latch so it splits precisely where your tongue and groove extrusions split. Then, drill two holes and place the rivets in, so they cannot be able to move before working on the rest of the holes. After the external box is done, remove the strap and see if your kit opens and closes properly. Dividers are optional, but require more work, of course.
4. Installing the Interior Linings:
Just like the icing of a cake, the finishing step is placing the interior linings, such as carpet and foam. Put adhesive onto the internal walls using a brush, then align every piece of the foam carefully to the area as it will be challenging to pull this off once they are already in contact with each other. It is suggested you align the top edge to the extrusion’s edge first before working downwards.
Taking Things Further With Sun Case Supply
When acquiring your very first road case kits, thinking intelligently will take you and your goals further. If you wish to take things up a notch, it is also recommended that you consider investing in the road cases from Sun Case Supply.
Our aviation box products are made from the best materials using the most advanced technologies, so they can provide well for the applications they are intended for. These features of our company are also ideal for those who want to make it their business to offer aviation boxes for their family and friends. Take note of the minimum order quantity. For further details, connect with our team today and request your quote.