How TV Production Companies Protect Equipment with Custom TV Cases

TV production companies rely on high-value displays—from LED monitors to 65-inch plasma screens—that must travel safely between venues. The best way to protect this gear is by using a custom TV flight case. These rugged, protective cases are designed to absorb shock, prevent scratches, and ensure that delicate screens always arrive intact. 

In this article, you’ll see why a good flight case for TV is a must for moving screens between venues or sets. It helps protect your gear, prevent damage, and keep everything working smoothly. Keep reading to discover how the right case makes all the difference.

What Is a TV Flight Case?

A TV flight case is a custom-built transport case made to fit LED, LCD, or plasma screens. Often reinforced with plywood and lined with shock-absorbing foam, it’s designed to withstand the demands of travel, stacking, and rough handling. Many cases also feature wheels, latches, and handles for ease of use during setup and teardown.

Key Takeaways:

• TV flight cases protect screens from shock, vibration, and dust.
• They’re built with durable plywood, EVA or EPE foam, and aluminum edges.
• Most include wheels and handles for easier transport.

Why TV Production Companies Use Flight Cases

Maximum Protection for Expensive Displays

LED and LCD screens are fragile, and replacing them is expensive. A custom flight case for TV reduces that risk by combining rigid exteriors with foam-padded interiors that cradle the screen tightly. Brands like Sun Case Supply offer models with dual-layer foam for extra security.

Reliable Transport for 65-Inch and Larger Screens

Moving a 65 TV case across cities or into studios requires more than just a cardboard box. Production teams depend on built-in castors, sturdy locks, and stackable designs for fast, safe moves. Products like the Shockproof TV Flight Case Plywood Plasma LCD LED Screen Case are built specifically for this use case.

Time Savings During Setup

Custom-fit foam inserts eliminate guesswork. Once on-site, crew members can unpack screens quickly, knowing that everything is where it should be. Sun Case’s Custom Made Flight Case with Wheels helps reduce setup time and streamlines production schedules.

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Built for On-the-Go Professionals

• Durable Construction

A quality TV flight case features industrial-grade plywood, reinforced corners, ball latches, and aluminum edging. This makes it strong enough to handle freight trucks, cargo holds, and busy backstage areas without issue.

• Shock-Absorbing Foam for Screen Safety

Sun Case’s models use high-density EVA or EPE foam inside each case. For example, the Double 50″ 75″ TV Flight Case includes dual compartments with precision-cut foam to hold two large TVs safely and separately.

• Easy Rolling and Handling

Whether you’re loading out of a studio or navigating tight event spaces, smooth castor wheels and recessed handles make a huge difference. Sun Case’s designs balance portability with ruggedness, making them ideal for professionals on the move.

Real-World Applications

• Concert tours: For LED backdrops and control monitors
• Broadcast studios: For transporting live feed monitors
• Event AV teams: For corporate presentations and LED walls
• Film production: For moving preview monitors on-set
• Rental companies: For lending screens securely to clients

In all these cases, choosing a proper flight case for TV ensures your gear remains damage-free, functional, and ready for the next setup.

Final Thoughts: Protect What Powers Your Production

TV screens are at the heart of visual storytelling—whether on stage, in the studio, or on the road. Investing in a custom flight case for TV isn’t just smart—it’s standard practice. With Sun Case Supply, you get durable cases made by a company with over 15 years of experience and global clients across the U.S., Europe, and South America.

Explore our full collection of TV flight cases designed to meet real-world demands.